The Eco-friendly material of Headlamp

The Eco-friendly material of Headlamp

NINGBO MENGTING OUTDOOR IMPLEMENT CO., LTD was established in 2014, which is developing and producing in outdoor headlamp lighting equipment, such as usb headlamp, waterproof headlamp, sensor headlamp, camping headlamp, working light, flashlight and so on. For many years, our company has capability to provide the professional design development, the experience of manufacture, the scientific quality management sysment and the strict work style. We insist on the enterprise sprit of innovation, pragmatism, unity and intergrity. And we adhere to use the advanced technology with excellent service to meet the individual needs of customer. Our company has established a series of high-quality projects with the principle of “top-grade technique, first-rate quality, first-class service”.

*Factory direct sale and wholesale price

*Thorough customised service to meet the personalized demand

*Completed testing equipmet to promise the good quality

What are environmentally friendly materials?
Environmental protection materials refer to the materials that do not cause serious pollution to the environment or consume less of natural resources in the production process. According to the properties and uses of different materials, the types of environmental-friendly materials can be divided into the following categories:

1. Recycle materials
Renewable materials refer to the materials that come from natural biomass, such as wood, bamboo, hemp rope, paper, etc. These materials usually grow in a renewable manner, consume relatively few resources during production, and can be recycled, reducing waste and damage to the environment. These recycled plastics refer to the waste plastic by pretreatment, melting granulation, modification and other physical or chemical methods, through the granulator cut into particles, the finished products, old and new materials or waste plastic scraps recycling plastic particles, with these renewable materials to make the shell of outdoor headlamps. GRS

certification is a global recycling standard, which involves social responsibility, environmental system, chemical control, total balance, etc. There will be audit personnel on-site audit, after the pass can get the certificate. GRS certification requires the product to use no less than 20% of the recycled material components to apply for GRS certification.

2. Renewable materials
Recycling materials refer to the recyclable materials derived from waste materials or products, such as recycled waste steel, waste glass, waste plastics, etc. Through reprocessing and reproduction, these materials can effectively reduce the waste of resources and the pollution to the environment.
3. Non-toxic organic materials
Non-toxic organic materials refer to the use of environmentally friendly raw materials production materials, such as water-soluble coating, powder coating, bricks and tiles, etc. These materials are non-toxic and harmless in the production process, safe to use, and cause no harm to the human body and the environment.
4. New composite materials
New composite materials refer to the new materials formed by different materials through the combination of composite technology, such as new energy-saving thermal insulation materials, environmental protection flooring, etc. These materials have stable structure and excellent performance, which can replace traditional materials, improve the performance and quality of products, and reduce the consumption of resources and the impact on the environment.

Widely used in the headlamp production of plastic materials, including ABS, PP, etc. Headlamp material also has environmental protection and non-environmental protection cent.

ABS is the abbreviation of Acrylonitrile Butadiene Styrene) is a high strength, good toughness, easy to process the thermoplastic polymer material. Because of its high strength, corrosion resistance and high temperature resistance, it is often used in the manufacture of headlamps, flashlights and other plastic shells. ABS is the first choice for outdoor headlamp housing. The ABS resin is a slightly yellow solid with a certain toughness and a density of about 1.04 ~ 1.06 g/cm3. It has strong corrosion resistance to acid, alkali and salt, and can also tolerate the dissolution of organic solvents to a certain extent. ABS resin can perform normal in the environment of-25℃ ~60℃, and has good molding, easy to stain and plating. Therefore, it can be used in home appliances outside the electricity, outdoor lamps such as headlamps, toys and other daily supplies. ABS resin can be mixed with a variety of resins into blends, such as PC / ABS, ABS / PVC, PA / ABS, PBT / ABS, etc., producing new properties and new applications, such as: ABS resin and PMMA mixe.Clear ABS resin can be made. Meet the outdoor headlamps with more color options.

Characteristics of the ABS material
(1) High working pressure: the pressure is 1. OMpa at room temperature of 2OC
(2)Good impact resistance: only produce toughness deformation in a sudden attack. This feature is required for the severe weather that outdoor headlamps may encounter during outdoor use.
(3)This product has stable chemical performance, non-toxic and tasteless, and fully meets the health and safety requirements of pharmaceutical, food and other industries.
(4)The fluid resistance is small, its inner wall is smooth, the turn is circular arc, so the flow friction force is small, greatly reducing the system fluid resistance and the horsepower of the pump.
(5)The temperature range is large: the temperature range is-2O ℃ ~ + 70℃.
(6) Long service life: headlamp plastic shell products made by ABS can be used for 50 years indoors, if buried in underground or in water, the life will be longer, and no obvious corrosion.
(7)Simple installation and good sealing: the installation of this product adopts the plug connection solvent bonding seal, simple construction, fast curing speed, high bonding strength, to avoid the general pipeline running, running, dripping, leakage phenomenon. These characteristics meet the waterproof requirements of outdoor headlamps.
(8)Light weight, save investment: the weight of ABS is 1 / 7 of the steel, thus reducing the weight of the structure, reducing the labor intensity of workers, and reducing the consumption of raw materials, which can greatly save the project investment. So the outdoor headlamps made of ABS material are lighter.
These properties of the ABS material make it the first choice for outdoor headlamp materials.

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PP is polypropylene, generally used in food packaging, life with food contact utensils, toys and other places. It is also used for the headlamp shell more material. In terms of environmental protection, PP is safer, more pollution-free and recyclable. So PP material is also one of the choices of outdoor headlamps.
Characteristics of PP materials
1、Crystallization material, small hygroscopic, easy to melt rupture, long-term contact with hot metal easy to decompose.
2、Fluidity is good, but the contraction range and contraction value is large, easy to occur shrinkage hole, dent, deformation.
3、Cooling speed is fast, the pouring system and cooling system should be slow heat dissipation, and pay attention to control the molding temperature. The direction of low material temperature is obvious. Especially at low temperature and high pressure, when the mold temperature is lower than 50 degrees, the plastic parts are not smooth, easy to produce bad welding, leaving marks, and warping deformation above 90 degrees.

PP impact-resistant recycled material: cold resistance, good impact resistance, high fluidity, high gloss, good toughness, impact resistance; the special base of white, very few black spots, can replace new materials; the PP material is mainly used for: injection molding, extrusion, wire drawing, etc.; applicable products are: electrical shell (headlamp), chemical barrel, daily products, sheet, packing and plastic modification series products;
2、PP drawing recycled material: ordinary injection grade, high light flushing resistant environmental protection grade, drawing grade (over 250 mesh) and extrusion grade hollow plate special material; applicable products: handle, table foot, trash can, sports equipment, tray, rubber basket, headlamp shell, etc.;
3、PP plus fiber fireproof modification material is suitable for a variety of high-grade injection molding products;
Characteristics: propylene is non-toxic, odorless, tasteless milky white crystalline polymer with high crystallization, regular structure, so it has excellent mechanical properties, its yield, stretching, compression strength, hardness and elasticity are higher than HDPE. Its melting point is 164~170 degrees, the products can be eliminated at the temperature of more than 100 degrees, the chemical stability of polypropylene is very good, in addition to can be eroded by concentrated nitric acid, for other chemical reagents are relatively stable. Processing method: injection molding, extrusion molding, hollow forming, rotary forming; use: can be used as automobile, electrical, mechanical, instrument, daily necessities, outdoor lamps and building materials and general pipes, profiles, plates and various small containers

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In the European market, the headlights usually pass CE and ROHS certification to prove that their products meet the relevant European safety and performance environmental standards. CE is seen as a passport for the manufacturer to open and enter the European market. The CE represents the European Unification (CONFORMITE EUROPEENNE). All the headlamp products with the "CE" logo can be sold in the EU member countries, without meeting the requirements of each member state, thus realizing the free circulation of goods within the EU member states. It covers the safety of the. health. Environmental protection and other standards, including EMC, LVD and other tests

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ROHS certification, mandatory in the European market, is used to ensure that headlamp products are free of hazardous substances. His main limiting substances include lead (Pb), mercury (Hg), cadmium (Cd), hexavalent chromium (Cr 6 +), polybrominated biphenyls (PBBs), and polybrominated diphenyl ethers (PBDEs). These substances are widely used in the manufacturing process of electronic devices, but they are potentially harmful to health and the environment.

In addition to the headlamp products itself, packaging should also choose environmentally friendly materials.

Nowadays, people's awareness of environmental protection, low carbon environmental protection has become the theme of The Times. There is a close relationship between the packaging and the environment. With the prosperity and development of the packaging industry, the accompanying packaging waste is also increasing, some waste is difficult to recycle, resulting in the waste of energy and resources, destroy the ecological balance, the human living environment is deteriorating, seriously endangering the physical and mental health of human beings. Therefore, we must pay attention to the environmental protection of the headlamp packaging.

Through reasonable design, the main consideration pays attention to the recycling and utilization of products, in the outdoor headlamp use end, as far as possible to let the parts can be refurbished and reused. The packaging of the outdoor headlamps is connected with the functionality of the goods, so that it has the function of using the goods outside the packaging, and can be directly used by consumers. Low-carbon environmental protection materials packaging used in a variety of materials, different materials have different characteristics, functions, surface texture, texture, visual impact and feelings to people are not the same.

In outdoor headlamp packaging use more environmental protection materials should be paper, paper products packaging can be recycled again, a small amount of waste in the natural environment can natural decomposition, no adverse effect on the natural environment, so the world recognized paper, cardboard and paper products are green products, meet the requirements of environmental protection, to control the white pollution caused by plastic can play a positive alternative role. Therefore, outdoor headlamp packaging designers on the design and development of paper packaging are also constantly updated, and strive to design more and more beautiful paper boxes to reflect the characteristics of outdoor headlamp products.

In the context of increasing global environmental awareness, the pace of green transformation of the lighting industry has been significantly accelerated. Eco-friendly materials have become the first option in the headlamp industry.

WHY DO WE CHOOSE MENGTING?

Our company put the quality in advance, and make sure the production process strictly and the quality excellently. And our factory have passed the latest certification of ISO9001:2015 CE and ROHS. Our laboratory now have more than thirty testing equipments which will grow in the future. If you have the product performance standard, we can adjust and test to meet your need convinently.

Our company have manufacture department with 2100 square meters, including the injection molding workshop, assembly workshop and the packaging workshop which have equiped with completed production equipment. For this reason, we have effcient production capacity which can produce 100000pcs headlamps per month.

The outdoor headlamps from our factory are exported to the United States, Chile, Argentina, Czech Republic, Poland, United Kingdom, France, Netherlands, Spain, South Korea, Japan, and other countries. Because of the experience in those countries, we can quickly adapt to the changing needs of different countries. Most of outdoor headlamp products from our company have passed CE and ROHS certifications, even part of products have applied for appearance patents.

By the way, each process are draw up the detailed operating procedures and strict quality control plan in order to make sure the quality and property of the production headlamp. Mengting can provide various customized services for headlamps, including logo, color, lumen, color temperature, function, packaging, etc., to meet the personalized needs of different customers. In the future, we will improve the whole production process and complete the quality control in order to launch the better headlamp for the changing market demands.

10 years exporting & manufacturing experience
IS09001 and BSCI Quality System Certification
30pcs Testing Machine and 20pcs Production Equiment
Trademark and Patent Certification
Different Cooperative customer
Customization depend on your requirement

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How we work?

Develop(Recommend ours or Design from yours)

Quote(Feedback to you in 2days )

Samples(Samples will be sent to you for Quality inspection)

Order(Place order once you confirmed Qty and delivery time,etc.)

Design(Design and make suitable package for your products)

Production(Produce the cargo depend on the customer’s requirement )

QC(Our QC team will inspect the product and offer the QC report)

Loading(Loading ready stock to client’s container)

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